FF400 WORKOVER/SERVICE RIG

FF400 SERVICE UNIT RIG
FF400
DRAWWORKS, OVERALL
DOUBLE DRUM DRAWWORKS, with a 51,500-lb. single line pull on a bare drum
in 1ST gear.
ALL DRAWWORKS MEET OR EXCEED original API RECOMMENDATION for design
criteria and are engineered to meet a minimum 4: 1 safety factor.
ALL DRAWWORKS BEARINGS; SEALS AND CHAINS are off-the-shelf items and
may be purchased directly from the factory or from parts distributors
worldwide.
DRAWWORKS SPECIFICATIONS
MAIN BARREL DIMENSIONS
18.75 in. x 34 in. (476 mm x 864mm)
WIRE LINE SIZE
1 in. (24.5 mm) (others optional)
DRUM CLUTCH
Outboard, 20 in , 3-Plate
DRAWWORKS SPEEDS
5 Forward, 1 Reverse
INPUT DRIVE LINE
1810 Spicer
BRAKE RIM SIZE
D 42 in. x W 10 in. (1,066 mm x 305 mm)
DEGREE OF WRAP
334 Degrees
BRAKE COOLING
Water Spray
F400
SAND DRUM
SAND LINE DRUM DIAMETER
12.75 in. (324 mm.)
SAND LINE SIZE
9/16 in. (14.3 mm.)
CAPACITY
16,000 ft. (4,877 m.)
DRAWWORKS FRAME
FRAME is a milled steel structure utilizing 2 x 3 structural material
and one-piece ½ in. drawworks side plates.
SIDE PLATES are a one-piece design to increase drawworks rigidity and
aid in providing an excellent chain case seal.
DRAWWORKS DRUMS are dynamically balanced to ensure smooth running.
WIDE BARREL DESIGN reduces line interference
BRAKE SYSTEM
HARDENED STEEL ONE-PIECE BRAKE FLANGES
PANCAKE STYLE AIR
ALL DRIVE CHAINS are Diamond 140 chains, oil bathed for long life.
THE FF400 RIGHT ANGLE BOX , THIRD MEMBER
THE POWER DRIVE PACKAGE is rated for a maximum input of 600-hp.
Manufacturer’s design allows right angle box to be serviced through
world-wide service centers with “off-the-shelf” components.
MAIN DRUM CONTROL including brake lever, clutch control, gear selector,
engine throttle, and emergency shutdown are located on the operators
console at the rear of the rig.
CONSOLE is conveniently located for excellent visibility and operator
comfort
THE SAND DRUM CONTROLS include brake lever; clutch, engine throttle and
emergency shutdown and are located on the drawworks frame for excellent
drum visibility and operator comfort.
LUBRICATION
SINGLE-POINT DRUM bearing lubrication with lubrication return lines.
Lubrication system ensures complete lubrication of main drum bearings.
RETURN LINES for grease provides for visual confirmation of complete
lubrication.
LUBRICATION POINTS are conveniently located outside the drawworks frame
for ease of maintenance.
AUXILIARY HOIST
HYDRAULIC “WORM GEAR” STYLE HOIST mounted of the rig deck.
HOIST CAPACITY is 15,000 lbs. (4.53 mt
TELESCOPING MAST
A TELESCOPING DERRICK with open face derrick design, manufactured to API
4-F specifications.
THE OPEN FACE DESIGN utilizes a structural design, which allows for
maximum block clearance.
DERRICK INCLUDES a ladder from rig floor to crown and a block cradle
MAST HEIGHT:
96’
NO. OF LINES TO BLOCK
4 or 6
API CAPACITY
4-Lines 185,000 lbs.
6-Lines 215,000 lbs.
DRILLING LINE SIZE:
1 in. (25.4 mm.)
RACKING BOARD HEIGHT
55.7 ft. (17 m), 65.7 ft. (19.8 m))
RACKING BOARD CAPACITY
2-7/8 in EUE 12,200 ft.
3-1/2 in. Drill Pipe 10,000 ft.
4-1/2 in. Drill Pipe 8,800 ft.
ROD BASKET HEIGHT 68 ft. 7 in.
BASE SECTION
Ideco cantilever STYLE BASE SECTION hinged to carrier frame.
(2) TURNBUCKLES attached from top of derrick base to headache rack to
allow for mast angle adjustmen4t.
LOWER SECTION OF MAST hinges to top of derrick base and rests on
headache rack during transport.
UPPER SECTION rests inside lower section until mast is raised. Upper
section then telescopes. hydraulically upward from lower section and
locks in place with automatic latching pins. -a
CROWN BLOCK is set up for a 4,or 6, line string-up.
CROWN SHEAVES are grooved for 1in (25.4 mm) Wireline.
The derrick includes an ALL WELDED RACKING BOARD.
THE DERRICK utilizes two, 3-stage, double acting raising rams and a
single, single-stage scooping cylinder.
RAISING AND TELESCOPING CONTROLS are located near the operator’s console
for easy access and operation.
HYDRAULIC PRESSURE GAUGES are mounted on the driller’s console to
provide system monitoring during the raising / lowering process.
THE HYDRAULIC SYSTEM incorporates a safety choke system to prevent
pressure loss to telescoping or raising cylinders due to a hydraulic
line rupture or damage.

DERRICK includes (2) Belly load guys from the crown to Headache Rack

(File picture)
One remanufactured Detroit 60 Series 12.70liter, inline 6 cylinder,
4-stroke turbo charged, after-cooled engine rated at 435 hp. at 2,100
rpm.
One year Factory Warranty
TRANSMISSION
One Remanufactured by SSSS (1) ALLISON CLBT 5860DB AUTOMATIC
TRANSMISSION provides 5 forward speeds and 1 reverse.
Net Input Power (max.) 470 hp.
Net Input Speed (max.) 2,500 rpm
Net Input Torque (max.) 1,181 lb.-ft.
Torque Converter Single stage, 3-element
Gear Ratios:
First 5.18:1
Second
3.19:1
Third 2.02:1
Fourth 1.38:1
Fifth 1.00:1
Reverse
9.93:1
Commercially produced GEAR DRIVEN TRANSFER CASE.
One (1) ENGINE DRIVEN 24-CFM COMPRESSOR, CHECK VALVES , and MAIN AIRS
LINES are plumbed with OEM style steel airlines and compression fittings
rather than threaded pipe.
12-volt electrical system
70 Gallon per minute system provides 2,500 psi.
RIG HYDRAULIC SYSTEM provides a 2500 PSI / 63 GPM tong circuit.

before paint
4-AXLE KIMBALL/FALCON CARRIER
THE KIMBLE or Falcon Carrier is a heavy-duty 4-axle oilfield
carrier with two front steering axles,
two rear-driving axles
All FRAME MEMBERS coped and welded for superior strength and
durability.
The carrier is designed for maximum maneuverability, road clearance and
turning radius.
LOCATION OF AXLES specially engineered to correctly distribute weight in
proportion to front and rear axles.
CAB
Single person cab set up for left-hand drive.
Cab is equipped with:
Air Suspension Seat
Heater
Defroster
Windshield Wiper
Air Horn
West Coast Mirrors
Full Instrumentation
Instrumentation consists of:
Speedometer
Oil Pressure
Transmission Oil Temperature
Water Temperature
Voltmeter
Fuel Meter
Front & Rear Air Pressure Gauges
RIG LEVELING is done with (4) hydraulic leveling jacks with locks.
JACKS have 10 in (254 mm) travel
The jacks are controlled from the operator’s console.
A LEVELING GAUGE is provided to assure quick easy rig angle
information.
Two Beam system including stabilizing
screw jacks
FINISH COAT
The unit is finish coated with up to two colors of the customers
choosing.
Additional training optional
AUXILIARY EQUIPMENT AND TOOLS
OPTIONAL:
1 ¾” X 72” Elevator Links
Hydraulic Power Rod tongs w/Back up or
Hydraulic Power Tubing Tongs w/ Back up and Balers.
Cavins C Air Tubing Spider w/Slips.
2 3/8” and 2 7/8” 100 Ton Center Latch Tubing Elevators
30-Ton Rod Hook/ stripper
Rod Elevators for 5/8”, ¾” 7/8” and 1”
Single Oil Saver with Hydraulic Hand Pump
Double E Rod Strippers
(4) Rod Wrenches
(Aux equip & tools will be “rebuilt” in good working condition with new
paint/ or NEW depending on supply)
POWER SWIVEL OPTIONAL
KILL AND CIRCULATION PUMP AND TANK OPTIONAL
DOG HOUSE OPTIONAL
TRAVELING BLOCK
(1) Re furbished MCKISSICK 100-ton traveling spring block.
Rotating hook. Set up for 6 line string. Mag and pull tested
WIRE LINE AND DRILL LINE
Wire line package consisting of 15,000 Ft. 9/16 in sand line and 1,100
ft. of 1 in tubing line. Included in package, not covered in carrier
warranty.


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