NEW
THREE PIECE DESIGN COILED TUBING UNIT
HIGH
CAPACITY
CAN BE CUSTOM BUILT
INJECTOR HEAD
ASSEMBLY DESCRIPTION
Low range capacity 85,000 lbs. pull maximum 15.3 lbs. pull per PSI, 1.02 ft speed per us gallon (90% eff.) 105 feet per minute maximum speed
CAPACITY
High- range capacity 42,500 lbs. pull maximum, 7.65 lbs. pull per PSI, 2.04 ft speed per US gallon (90 eff.), 210 feet per minute maximum speed
PATENTED EXPANDABLE INJECTOR
Patented Expandable Injector allows for coiled tubing operation from 1" through 2" in position #1 and 2-3/8" through 3-1/2" in position #2.
Also:
PATENTED INJECTOR CHAIN ASSEMBLY
PATENTED ONE PIECE SKATE ROLLER
REPLACEMENT SPOOL FOR REEL
COMPLETE SPOOL WITH INTERNAL PLUMBING for inter-changing exist reel spools for different size tubulars.
Spools will be available to accommodate 20,000 ft of 1", 1-1/4', 1-1/2" 1-3/4" and 2" coiled tubing.
CONVERSION KIT
to contain all necessary components to change from one size of tubing to another size
FOUR INDEPENDENTLY CONTROLLED TRACTION
SYSTEMS consisting of two cylinders opposing each other, with rear accessibility for maintenance without the need of removal from spline plates.
Accumulators, dump valves for transportation protection plumbed to control panel with quick disconnect.
DRIVE PACKAGE
consisting of two bent axle style hydraulic motors, hydraulic fail-safe pressure released brakes mounted on one side of the side plates with a planetary style gear box located on the opposite side of the injector to allow a balance unit for lifting stability.
DUAL COUNTERBALANCE VALVES
High pressure in line filters, and quick disconnects for main power in and out hole.
REMOTE CONTROLLED HYDRAULIC CYLINDERS
for side chain tensioning consist of four cylinders mounted to spline plates to insure proper alignment, plumbed together to an accumulator and control panel.
HYDRAULIC LOADCELL
50,000 lbs. Rated ( 2:1 ratio shows 85,000lbs)
PRE SNUBBING ADJUSTMENT MOUNT
Consisting of springs and threaded rods to allow pre-setting of snub force
OUTER CRASH FRAME
with 4-point mounts, motor guards, integral ladder, protective access panel
LOWER BASE
Designed for fluid retention and ease access, complete with 2" drains and 2" high pressure nipple for mounting of debooster (Wellhead pressure)
COMPLETE COUPLING PANEL
Located on front left corner, complete with quick disconnect for all secondary functions
72" STANDARD GOOSENECK
with three hold down rollers
CONTROL CABIN / POWER UNIT
(not
pictured) and including
SKID MOUNTED with Crash Frame, Forklift Tubes and Four Point Lift
DIESEL ENGINE 6V92TA Detroit Diesel.
AIR STARTER system
AIR COMPRESSOR, 12 CFM
Pneumatic operated engine kill, throttle, and emergency kill
controls
HYDROSTATIC PRESSURE COMPENSATED PUMP for closed loop system for injector drive
VANE PUMP for reel drive
VANE PUMP for BOP and auxiliary drives
SELECTOR VALVE for external auxiliary functions
Air to oil HEAT EXCHANGER
BLADDER STYLE ACCUMULATOR for BOP functions, 10 gal capacity
FUEL TANK CAPACITY 65 US gallons with diverter valve for external fuel supply
HYDRAULIC OIL RESERVOIR, 140-gallon capacity
AIR RESERVOIR, 30 gallon capacity
PNEUMATIC FILTER, LUBRICATOR, and OILIER, Bosh style
LUBRICATION RESERVOIR, 30 gallon capacity
INTEGRAL LADDER incorporated into crash frame
SNAPTITE QUICK DISCONNECTS located on coupling panel for easy access
MUFFLER, SPARK ARRESTOR, and RAIN CAP for exhaust system
Suction FILTERS and return filters
TELESCOPING
CABIN
Hydraulic actuation
INTEGRAL HOSE AREA
Located in front of cabin. All hoses equipped with Snaptite Quick disconnect on one end, tagged with stainless steel washers
BOP HOSES are 125 feet
INJECTOR HOSES are 125 feet
TUBING REEL HOSES are 50 feet
POWER UNIT HOSES are 50 feet
CONTROL CONSOLE with all valves and gauges
including:
One FOUR-BANK VALVE for BOP controls with lock-out protection
BOP PRESSURE GAUGE, 2-1/2" 3,000 PSI
STRIPPER CONTROL VALVES to include supply valve, bleed valve, and gauge.
HYDRAULIC SUPPLY for stripper to be an air over
HYDRAULIC INTENSIFIER mounted under control console
Upper and lower style CONTROL PANEL etched labeling with gauges located in upper panel
WEIGHT INDICATOR for injector
SUPPLY VALVES, BLEED VALVES, and GAUGES for four injector traction circuits
CONTROL VALVE for injector direction
Injector drive PRESSURE GAUGE
SELECTOR VALVE for injector brake and speed selection
THREE-BANK VALVE for reel controls to include reel take-up or payoff, level-wind override, levelwind raise or lower
RELIEF VALVE for injector pressure control
RELIEF VALVE for reel pressure control
Reel Pressure GAUGE
VALVE for Reel Brake
Injector Chain Lubrication VALVE
Tubing Lubrication VALVE
Throttle Control VALVE
Engine kill VALVE
Engine Emergency Kill VALVE
Wellhead Pressure GAUGE, 6"
Circulating Pressure, 6"
Injector Chain Tension CONTROL VALVE and GAUGE
TUBING REEL SPECIFICATIONS
SKID MOUNTED, With Crash Frame; Forklift Tubes, Four Point Lift
REMOVABLE CORE, 118" outer flange and 70 " width
68" CORE DIAMETER to minimize tubing stress
20,000 Ft. capacity of 1-1/2" COIL TUBING
SKID MOUNTED with crash frame, forklift tubes and four-point lift.
3-1/16" 10Kpsi QUAD BOP ASSEMBLY
Part specs: H2S SERVICE.
17-4PH RAMS AND RAM SHAFTS and internal Coating to prevent corrosion
3-1/16' x 10KPSI SIDE DOOR STRIPPER ASSEMBLY
Parts Specs: H2S SERVICE
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