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C1000 WORKOVER RIG/ Drilling Rig WITH DRILL PIPE, ACCESSORIES AND AUXILIARY EQUIPMENT DD1000B DRAWWORKS OVERALL Double Drum Draw works, 1000 horsepower capacity with a 62,000- lb. single line pull on a bare drum in 1ST gear. Innovative drive design eliminates all live chains, reduces moving parts, and reduces weight. All Manufacturer draw works meet or exceed API recommendation for design criteria and are engineered to meet a minimum 4: 1 safety factor. All draw works bearings; seals and chains are off-the-shelf items and may be purchased directly from the factory or from parts distributors worldwide. SPECIFICATIONS DD1000B Main Drum Main Barrel Dimensions 18.75 in. x 34 in. (476 mm x 864mm) Wire line Size 1-1/8 in. (29 mm) Drum Clutch 18 in. (457 mm) 3-Plate Draw works Speeds 5 Forward, 1 Reverse Input Drive Line 1710 Spicer Drum Drive Chain Single 160 Brake Rim Size 46 in. x 12 in. (1,168 mm x 305 mm) Degree of Wrap 331 Effective Braking Area 3,186 sq. in. (2.05 sq. m) Brake Cooling Water Circulating Assist Brake 60 in. x 4 in. (1,524 mm x 101 mm) Assist Brake Cooling Water Circulating DD1000B Sand Drum: Sand line Drum Diameter 12.75 in. (324 mm.) Sand line Size 9/16 in. (14.3 mm.) Capacity 16,000 ft. (4,877 m.) Sand line Drum Clutch 14 in. (356 mm.) 2-Plate Drum Drive Chain 140 Brake Rim Size 42 in. x 8 in. (1,066 mm. x 203 mm.) Degree of Wrap 334 Effective Braking Area 2,500 sq. in. (1.61 sq. m) Brake Cooling Water Spray DRAWWORKS FRAME The DD1000B frame is a mild steel structure utilizing 2 x 3 structural material and one-piece ½ in. draw works side plates. Side plates are a one-piece design to increase draw works rigidity and aid in providing an excellent chain case seal. DRUMS Draw works drums are dynamically balanced to ensure smooth running. Wide barrel design prevents line interference when running double fast line. Manufacturer’s exclusive spool drum design reduces drum shaft flex and weight while increasing total strength. Tubing drum has LEBUS grooving with turn back and kick plates to reduce line wear and assist in spooling. BRAKE SYSTEM Hardened steel one-piece brake flanges, hard surfaced at 52-54 Rockwell and ground smooth, brake mechanisms are mechanical self- energizing style bands with API drilled brake blocks. Brake bands feature roller adjusting band return, single point hydraulic brake band adjustment, and asbestos brake blocks. All movement points have bronze bushings for long life and ease of maintenance. Brake flanges are water circulating cooled. ASSIST BRAKE The disk assist system is comprised of a 60” (18.2cm) diameter, air- cooled, ductile iron brake disk and an air-actuated brake caliper with dual brake pads. The disk is directly coupled to the drum shaft via a billet steel adapter and surrounded by an expanded metal cover. This design provides excellent assist brake control and the added security of a true backup brake in the event of an emergency. DRUM CLUTCH 18 in. (45.72 cm) “hi-torque” style air clutch mounted outboard of draw works frame and chain case. Mounted on lower out-put shaft. Manufacturer’s exclusive use of the clutch on the lower shaft reduces required clutch size, air requirements and eliminates any live chains. CHAIN DRIVES Diamond 160 chains, oil bathed for long life. Chain is fully enclosed in a one-piece chain case with a 3/8 in. thick gasket flange. The design prevents case leakage due to warping. Access panel provides for chain maintenance and removal without removing the chain case. POWER DRIVE The DD1000B right angle box utilizes a commercially manufactured 20” gear set. The gear set is mounted in a fabricated steel box and centrally located in the draw works frame. The package is rated for a maximum input of 1000-hp. Manufacturer’s design allows right angle box to be serviced with “off-the-shelf” components. DRAWWORKS CONTROLS Main drum control including brake lever, clutch control, gear selector, engine throttle, and emergency shutdown are located on the operators console at the rear of the rig. Console is conveniently located for excellent visibility and operator comfort. The sand drum controls include brake lever; clutch, engine throttle and emergency shutdown and are located on the draw works frame for excellent drum visibility and operator comfort. LUBRICATION Single-point bearing lubrication with return lines. Lubrication system ensures complete lubrication of main drum bearings. Return lines for grease provides for visual confirmation of complete lubrication. Lubrication point is conveniently located outside the draw works frame for ease of maintenance. AUXILIARY HOIST Hydraulic “worm gear” style hoist mounted of the rig deck. Hoist capacity is 15,000 lbs. (6.8 MT) and comes with air-over-hydraulic controls internal braking system and 250’ (76 m) of ½ in. wire line TELESCOPING MAST OVERALL A telescoping derrick with open face derrick design, manufactured to API 4-F specifications. The open face design utilizes a structural design, which allows for maximum block clearance. Derrick includes a ladder from rig floor to crown and a block cradle with chain & hook for securing block during transport. Includes crown block protector, crown saver and Geronimo escape device. SPECIFICATIONS Mast Height: 120’ (36.58 M.) No. Of Lines to Block 6 or 8 API Capacity 6-Lines 350,000 lbs. (158 MT.) 8-Lines 400,000 lbs. (181 MT.) Drilling Size: 1-1/8 in. (29 mm.) Racking Board Height 58 ft. 11 in. (18 M.) Racking Board Capacity (4-1/2 in) 22,000 ft. (6,706 M) BASE SECTION Four Leg style base section hinged to carrier frame. (2) Turnbuckles attached from top of derrick base to carrier frame allow for mast angle adjustment. The well-side derrick legs have manual screw jacks to steady rig while derrick is raised. LOWER SECTION Rectangular tubing construction with main legs and “C” braces; lower section of mast hinges to top of derrick base and rests on headache rack during transport. UPPER SECTION Rectangular tubing construction; rests inside lower section until mast is raised. Upper section then extends upward from lower section and locks in place with automatic latching pins. CROWN BLOCK Crown block is set up for a 6 or 8 line string-up. Crown sheaves are grooved for 1-1/8 in. wire line. All sheaves are mounted on tapered roller bearings with grease zerts for ease of maintenance.
RACKING BOARD The derrick includes an all welded racking board. The racking board automatically deploys as the derrick is extended. Tubing board height is adjustable and includes adjustable fingers for end racking of tubing. DERRICK RAISING SYSTEM The derrick utilizes two, 3-stage, double acting raising rams and a single, two-stage scooping cylinder. Raising and scooping controls are located near the operator’s console for easy access and operation. Hydraulic pressure gauges are mounted on the driller’s console to provide system monitoring during the raising / lowering process. The hydraulic system incorporates a safety choke system to prevent pressure loss to scooping or raising cylinders due to a hydraulic line rupture or damage. GUYLINES Derrick includes (2) load guys from the crown to carrier. NOTE: While additional wind guys are recommended for safe rig operation, these are not offered as standard equipment on this rig due to the wide variety of configurations use in the oilfield. Please provide your specifications and we will quote separately. DEADLINE ANCHOR Deadline anchor is designed and manufactured in accordance with API specifications and rated for a 60,000-lbs. maximum deadline load. Located on off operators side of rig floor and comes with line clamp and provisions for load cell weight indicator. STAND PIPE 4” steel stand pipe, double stand height mounted to lower section of derrick. Standpipe rated to 5,000 PSI (340 ATM). Standpipe includes 4” (10.16 cm) gooseneck on top and 4” (10.16 cm) hammer unions on top and bottom. Standpipe includes a type-4 mud pressure gauge. HYDRAULIC CATWORKS The cat work system is comprised of (2) hydraulic cylinders mounted to the top of the lower derrick section. System includes all hydraulic controls and line guide rollers. The makeup cylinder has 96 in. (2.4 m) of travel and provides 18,881 ft. lbs. of torque. The breakout cylinder has 48 in. (1.2 m) of travel and provides 29,450 ft. lbs. of breakout torque. POWER PLANT & TRANSMISSION ENGINE DESCRIPTION (2) CATERPILLAR C-15, 6 cylinders, 4-stroke turbo charged, after- cooled engines rated at 500 hp. at 2,100 rpm. Engines include a DONALDSON dry-type air cleaner; a full 6” exhaust system with mufflers and spark arrestors. Exhaust system discharges to right side of rig. Engines also come with emergency shutdown system. Engines include a heavy-duty desert service radiator, fan, and desert air filters engine speed governor, air-actuated throttle, standard engine instruments, emergency shutdown for low oil and high coolant temperature, and an emergency shutdown button. ENGINE SPECIFICATIONS Model Number 3406 / C-15 Number of Cylinders 6 Engine Type 4-stroke / cycle Displacement 15 Liters Rated Power Output (Gross) 500 hp. (372.8 kW) @ 2,100 rpm Rated Power Output (Net) 440 hp. (328.1 kW) @ 2,100 rpm
TRANSMISSION DESCRIPTION (2) Allison CLT754 automatic transmission provides 5 forward speeds and 1 reverse. Remote shifting is provided from the operators console and cab via an electronic shifting system. Transmission comes with OEM oil cooler installed. All engine / transmission combinations are reviewed and approved by the transmission manufacturer for correct engineering, installation, and engine compatibility. Manufacturer’s exclusive design allows for the removal of engine, transmission, or transfer case independently. TRANSMISSION SPECIFICATIONS Net Input Power (max.) 445 hp (332 kW) Net Input Speed (max.) 2,500 rpm Net Input Torque (max.) 1,950 lb - ft (2,644 N-m) Torque Converter Single stage, 3-element Gear Ratios: First 5.18:1 Second 3.19:1 Third 2.02:1 Fourth 1.38:1 Fifth 1.00:1 Reverse 9.93:1
TRANSFER CASE Commercially produced gear driven transfer case. 2 in 3 out configuration, rated for 1100 net input horsepower.
Transfer case distributes power to draw works and carrier. Includes air activated disconnects for selection of road / winch gear. AIR, ELECTRIC, AND HYDRAULIC SYSTEMS AIR SYSTEM (2) Engine driven 16.5-cfm compressor pressurizing a 4-tank air system plumbed in accordance with applicable DOT regulations and requirements. Check valves prevent accidental air pressure loss from system due to single line failure. Main airs lines are plumbed with OEM style steel airlines and compression fittings rather than threaded pipe. ELECTRICAL SYSTEM 12-volt electrical system consisting of (2) 60 amp alternators, (6) 120 series batteries, (2) 12V Starters and voltmeter Batteries are located in a sealed steel battery box mounted on the carrier deck. Location of box provides excellent access for maintenance and service. HYRAULIC SYSTEM 70 Gallon per minute system provides 2,000 psi. working pressure for all rig hydraulics and accessory drives. Manufacturer utilizes a current technology “load sensing” pump, and an open loop hydraulic system is utilized. This system reduces heat generation and increases efficiency. The load-sensing pump is mounted in front of the rig engine and is directly coupled to the engine crankshaft, and this is an exclusive Manufacturer feature. Hydraulic system incorporates a 150-gallon hydraulic tank with filters, suction strainer, main tank shutoff, and temperature gauge. TONG CIRCUIT Rig hydraulic system provides a 2000 PSI / 50 GPM tong circuit. The system includes connectors, pressure & return lines, pressure gauge, directional flow valve, and pressure regulator valve. Tongs are not included as standard equipment. AXLE CARRIER OVERALL The carrier is a heavy-duty 7-axle oilfield carrier with four front steering axles, and three rear-driving axles. All frame members coped and welded for superior strength and durability. The carrier is designed for maximum maneuverability, road clearance and turning radius. Location of axles specially is engineered to correctly distribute weight in proportion to front and rear axles. CARRIER SPECIFICATIONS * Length: 70 ft. 3 in. (21.4 M) Width (traveling) 12 ft. (3.7 M) Height 14 ft. 8 in. (4.5 M) Transportation Height *Weight in standard configuration without block or line. Other specifications may be subject to change as engineering dictates. CARRIER FRAME 21” (6.4m) wide-flange alloy H-beam, hand welded for strength. Coped cross members for increased strength and durability. Front and rear tow lugs are welded to the end of the frame rails for proper load distribution during towing. Frame is decked in 3/16 in. diamond tread decking with a 3 in. (7.6 cm) lip for strength and reduced flex. FRONT AXLES Steer able front triple axle set is rated at 20,000 lbs. per axle and REYCO front spring suspension rated at 22,000 lbs per axle. REAR DRIVING AXLES EATON 462 Series rear driving axles rated at 46,000 lbs. HENDRICKSON walking beam rear suspension. Standard rear end ratio is 5.43:1 BRAKE SYSTEM DOT approved regulation air brake system. Drum style brakes on all axles. Carrier is equipped with additional air emergency brake. TIRES & WHEELS The (8) six front tires are 425/65 R22.5 wide-base tires mounted on 13 in. x 22.5 in. steel hub-piloted “bud” type wheel. The (12) twelve rear tires are 425/65 R22.5 off-road tires mounted on 8 in. x 22.5 in. hub-piloted steel “bud” style wheels. CAB Single person cab set up for left-hand drive (right hand available). Cab is equipped with air suspension seat, heater, defroster, windshield wiper, air horn, West Coast mirrors, and full instrumentation. Instrumentation consists of speedometer, oil pressure, transmission oil temperature, water temperature, voltmeter, fuel meter, and front & rear air pressure gauges. STEERING Rig steering provides fully hydraulic steering of the front axles. Hydraulic steering cylinders are mounted on the steering axles. RIG LEVELING SYSTEM Rig leveling is done with (6) hydraulic leveling jacks with locks. The jacks are controlled from the operator’s console. A twin bubble-leveling gauge is provided to assure quick easy rig angle information. OTHER EQUIPMENT The 6-axle carrier comes complete with rig stairs, fold-down walk ways, and OSHA approved guardrails, driveline covers, 2 locking toolboxes, twin 125-gallon fuel tanks, and twin junk racks. ROTARY SYSTEM ROTARY Standard system includes a torque-tube rotary drive system, drivelines, hoses, clutch, and rotary boxes. The chain riser has a provision for a rotary torque indicator (indicator not included). The rotary is driven from the compounding gearbox via drivelines above the rig deck to the rear of rig. Standard system is set up for an 18 in. (5.5 m) rotary table height.
CONTROLS All drilling controls are mounted in driller’s console located at rear of rig on operator’s platform. Controls include: Engine and transmission controls, (2) mud pumps, rotary speed controls, and tubing drum operations
ACCESSORIES & TOOLS
SUBSTRUCTURE SYSTEM DESCRIPTION The substructure is a cantilevered system, which is raised with the rig blocks. The unit is designed for easy transport and fast rig up. The substructure includes rig ramp, folding work platforms, v-door, setback area, and rig stairs.
The substructure is manufactured in accordance with all applicable API specifications and criteria. The substructure is elevated via (1) winch cable and is pinned in final position.
The cylinders are operated from the rig hydraulics. The substructure has folding wings that are pinned into place to provide support for the non-guyed mast. Substructure is designed to accommodate all popular sizes of rotary tables.
SUBSTRUCTURE SPECIFICATIONS Substructure Height 17 ft. (5.4 m) Space Under Rotary Beams 13ft. 5in Setback Capacity 400,000 lbs Working Floor Size 15 ft. 8in. X 18 ft. 1007:3 - SUBSTRUCTURE ADDITIONAL EQUIPMENT
(2) Stair cases with handrails from rig floor to ground. Cases include 3 ft. x 3 ft. landing at rig floor.
Full Guardrails with toe kicks around work floor (1) BOP Trolley system for installation of BOP stack and removal from back of sub. Includes rails, trolley, and chain falls.
(1) Rat Hole
(1) Mouse Hole
Wood Planks for Setback Area
(1) Removable Snubbing Post located near V-door.
(1) Removable V-door/stair case assembly. V-door is 3 ft. 6 in wide.
Substructure includes a pin-on rig ramp
5000’ WIRE LINE 5000’ 1-1/4” diameter 9x16 Braid (New) TRAVELING BLOCK New 150-ton Block with sheaves grooved for 1 1/4” wire line with Hook. ROTARY TABLE Reconditioned Oilwell 27.5 Rotary Table with split square drive master bushing. 160 TON SWIVEL Western 120 ton swivel, bail, 4” line pipe hose connection, (can swedge to 3” if needed) 2” NPT wireline connection with 6 5/8” reg. LH pin saver sub, working pressure 5000 PSI KELLY 4 ½” square x 40’ long x 37’ of working area by 2 ¾” bore with API standard connections.
MASTER BUSHING One (1) MDS medium duty bushing fitted with 5 ¼” square rollers, complete with wrench and wiper assembly WINTERIZATION PACKAGE extra GENERAL DESCRIPTION A full packing including canvas wind walls, engine / fluids heaters, and air heaters. System is designed to rig-up quickly and provide a suitable working environment with outside temperatures below 20 Deg. C.
All fabric is 18 oz. / yd low cold crack, fire resistant VCN.
MUD SYSTEM Budgetary CUSTOM BUILT MUD SYSTEM
FOUR-TANK MUD SYSTEM having a total capacity of approximately 1298 BBLS with general construction as follows: THREE-RUNNER OILFIELD TYPE SKIDS with oilfield type loading hitches on each end for tail boarding; skid extensions decked with 1/4" plate. TANK WALLS rimmed with 4” water line full length of tanks. Tank side and end walls constructed of 1/4" crimped plate for rigidity.
SHAKER TANK
1 EACH 324.50 BBLS THREE-COMPARTMENT SHAKER TANK, 9’ WIDE X 7.5’ DEEP X 27’ LONG MOUNTED ON A 35 LONG SKID PER ABOVE GENERAL SPECIFICATIONS AND INCLUDING: TANK COMPARTMENTS AS FOLLOWS: APPROXIMATELY 81 BBLS SAND TRAP COMPARTMENT APPROXIMATELY 162 BBLS DESAND COMPARTMENT APPROXIMATELY 81 BBLS DEGAS COMPARTMENT TWO (2) FULL PARTITIONS WITH EQUALIZER VALVES PATIO TO ACCOMMODATE DESANDER AND DESILTER PUMPS
TOP WALKWAYS OF GRATING AROUND ALL EQUIPMENT FOR SERVICING; INCLUDES TUBING HANDRAILS AND TOE BOARDS REMOVABLE WALKWAY WITH HANDRAILS TO INTERMEDIATE TANK
ONE (1) STAIR TO GROUND WITH HANDRAILS ONE (1) 1” DIAMETER X 25’ LONG VALVED WATER WASHDOWN HOSE ONE (1) WATER CONNECTION TO DESANDER TROUGH 12” X 14” MUD DITCH WITH DUMP GATE TO EACH COMPARTMENT ONE (1) DERRICK DSV-10-2 DESANDER COMPLETE W/ TWO 10” CONES MOUNTED TO A VERTICAL HEADER RATED AT 1,000 GPM WITH 75 FT OF HEAD SUPPLY TO BE VIA DEDICATED DEGAS / DESAND PUMP MOUNTED ON PORCH EXTENSION OF SHAKER TANK ONE (1) DERRICK® VACU-FLO 1000 DEGASSER WITH VESSEL AND VACUUM PUMP MOUNTED TO A UNITIZED SKID COMPLETE WITH VENTURI AND EDUCTOR RATED AT 1,000 GPM (480 VOLTS, 3-PHASE 60-CYCLE) ONE (1) 3” BOTTOM MUD GUN WITH BUTTERFLY VALVE IN DESAND COMPARTMENT THREE (3) 10” BUTTERFLY VALVE CLEAN-OUT GATES TWO (2) MCM 5” X 6” PUMPS WITH MECHANICAL SEALS EACH POWERED BY A 75 HP, 1800 RPM, 480 VOLT, 3-PHASE, 60 HERTZ AC MOTOR AND MOUNTED ON TANK SKID EXTENSION.
ONE (1) 10” BOTTOM EQUALIZER WITH WINCH TO INTERMEDIATE TANK ONE (1) 10” DITCH CONNECTION TO INTERMEDIATE TANK ONE (1) 6” MUD GUNNING LINE CONNECTION TO INTERMEDIATE TANK ONE (1) 4” WATER LINE CONNECTION TO INTERMEDIATE TANK
One (1) 15 HP AGITATOR In Desand Compartment
INTERMEDIATE TANK
1 EACH 324.50 BBLS THREE (3) COMPARTMENT INTERMEDIATE TANK, 9’ WIDE X 7.5 ‘DEEP X 27’ LONG MOUNTED ON A 35’ SKID PER ABOVE GENERAL SPECIFICATIONS AND INCLUDING:
TANK COMPARTMENTS AS FOLLOWS:
108 BBLS. DESILT COMPARTMENT 108 BBLS RESERVE COMPARTMENT 108 BBLS RESERVE COMPARTMENT TWO (2) FULL PARTITIONS WITH BOTTOM EQUALIZER VALVES TOP WALKWAYS OF GRATING AROUND ALL EQUIPMENT FOR SERVICING; INCLUDES FOLD- DOWN HANDRAILS. REMOVABLE WALKWAY WITH HANDRAILS TO SUCTION TANK ONE (1) 1” DIAMETER X 25’ LONG VALVED WATER WASHDOWN HOSE 12” X 14” MUD DITCH WITH DUMP GATE TO EACH COMPARTMENT
1 EACH FLUID CLEANER 313 DRAWING # 14969-00 MODEL #FC313 COMPLETE WITH THREE-PANEL SCREEN FRAME AND EXPLOSION PROOF ELECTRICS WITH THE FOLLOWING OPTIONS: A.W.D. (+5° UPHILL TO -1° DOWNHILL) STANDARD SCREEN UNDERFLOW SUMP KIWONDA WEIR FEED SEALING RAPID CHANGE BOLT ASSEMBLY BACK TANK WITH BYPASS VALVE SINGLE MOTOR LINEAR MOTION 2.5HP VIBRATOR (460 VOLT, 60 HZ, 3-PHASE) DIMS: 120-5/16” (L) X 61-1/2" (W) X 61-3/8” (H) WEIGHT: 3,550 LBS WEIR HEIGHT: 28-1/2" (3056MM) DERRICK S-416-S INLINE DESILTER COMPLETE W/ SIXTEEN 4” CONES RATED AT 960 GPM WITH 80 FT OF SUPPLY TO BE VIA DEDICATED DESILTER PUMP MOUNTED ON PORCH EXTENSION OF SHAKER TANK ONE (1) 15 HP AGITATOR SUPPLIED AND MOUNTED IN EACH TANK COMPARTMENT TWO (2) 3” BOTTOM MUD GUNS WITH BUTTERFLY VALVES TWO (2) 3” TOP MUD GUNS WITH BUTTERFLY VALVES. THREE (3) 10” BUTTERFLY VALVE CLEAN-OUT GATES ONE (1) 10” BOTTOM EQUALIZER WITH BUTTERFLY VALVE TO SUCTION TANK ONE (1) 10” DITCH CONNECTION TO SUCTION TANK ONE (1) 6” MUD GUNNING LINE CONNECTION TO SUCTION TANK ONE (1) 4” WATER LINE CONNECTION TO SUCTION TANK
SUCTION TANK
1 EACH 324.50 BBLS THREE (3) COMPARTMENT SUCTION TANK 9’ WIDE X 7.5’ DEEP X 27’ LONG MOUNTED ON A 35’ SKID PER ABOVE GENERAL SPECIFICATIONS AND INCLUDING: TWO (2) 15 HP AGITATORS SUPPLIED AND MOUNTED IN ACTIVE SYSTEM THREE (3) 3” BOTTOM AND TOP MUD GUNS WITH BUTTERFLY VALVES TWO (2) 10” BUTTERFLY VALVE CLEAN-OUT GATES TWO (2) 8” BUTTERFLY SUCTION VALVES, ONE (1) IN EACH COMPARTMENT FOR MIXING SYSTEM TWO (2) 10” BUTTERFLY SUCTION VALVES, ONE (1) IN EACH COMPARTMENT FOR SUCTION SYSTEM ONE (1) MUD MIXING AREA ON SUCTION TANK WITH THE FOLLOWING EQUIPMENT:
ACTIVE PREMIX TANK TWO (2) 6” HOPPERS WITH TWO (2) MCM 6” X 8” MIXING PUMPS WITH MECHANICAL SEALS EACH POWERED BY A 75 HP, 1800 RPM, 480 VOLTS, 3- PHASE, 60 HZ AC MOTOR. SUPERSACK HANDLING SYSTEM TO BE INCLUDED 1 EACH 324.50 BBL., TWO (2) COMPARTMENT TANK COMPLETE WITH ONE (1) MCM 6 X 8 CENTRIFUGAL PUMP WITH MECHANICAL SEAL POWERED BY A 100 HP, 480 VOLTS, 3-PHASE, 60 HZ AC MOTOR, STANDARD 6” HOPPER SYSTEM AND TWO (2) 15 HP AGITATORS. TANK TO BE PIPED TO SUCTION TANK FOR TRANSFER OF FLUIDS
WATER TANKS
1 EACH 324.50 BBL., TWO (2) COMPARTMENT TANK CONSISTING OF ABOVE GENERAL CONSTRUCTION AND CONTAINING ONE (1) 3” BOTTOM MUD GUN IN EACH COMPARTMENT WITH BUTTERFLY EQUALIZER IN CENTER PARTITION. ONE (1) MUD LINE FOR BOTTOM MUD GUNS ONE (1) 4” FRESH WATER LINE FOR FILL AND WASHDOWN HOSE WATER TANK SYSTEM TO HAVE TWO (2) 3” X 2” CENTRIFUGAL PUMPS WITH MECHANICAL SEALS POWERED BY 20 HP, 1800 RPM, 480 VOLT, 3- PHASE, 60 HZ AC MOTORS TO SUPPLY BOTTOM MUD GUNS AND SUCTION LINE TO ALL COMPARTMENTS OF WATER SYSTEM.
OIL TANK
1 EACH OIL TANK COVERED: 324.50 BBL., TWO (2) COMPARTMENT TANK CONSISTING OF ABOVE GENERAL CONSTRUCTION AND CONTAINING ONE (1) 3” BOTTOM MUD GUN IN
EACH COMPARTMENT WITH BUTTERFLY EQUALIZER IN CENTER PARTITION.
ONE (1) MUD LINE FOR BOTTOM MUD GUNS ONE (1) 4” FRESH WATER LINE FOR FILL AND WASHDOWN HOSE NOTE: IF CYLINDER STYLE STORAGE TANK IS REQUIRED INSTEAD OF MUD / OIL MIXING TANK PLEASE ADVISE AND WE WILL ALTER THIS ITEM. COST OF A CYLINDER STORAGE TANK IS $27,500.00 OIL TANK SYSTEM TO HAVE TWO (2) 3” X 2” CENTRIFUGAL PUMPS WITH MECHANICAL SEALS POWERED BY 20 HP, 1800 RPM, 480 VOLT, 3- PHASE, 60 HZ AC MOTORS TO SUPPLY BOTTOM MUD GUNS AND SUCTION LINE TO ALL COMPARTMENTS OF SYSTEM.
MUD PUMP Budgetary 3001 - PZ-8 GARDNER DENVER TRIPLEX MUD PUMP PACKAGE PZ-8 GARDNER-DENVER or an 850 PT CONTINENTAL-EMSCO TRIPLEX MUD PUMPS PACKAGE or an Ideco Chinese import POWERED WITH D-398B PCTA CATERPILLAR POWER UNITS WITH PUMP DRIVE ASSEMBLIES. Complete Powered With: 3001:1 - D-398B PCTA CATERPILLAR INDUSTRIAL POWER UNIT PACKAGE
1 EACH OEM D-398B PCTA CATERPILLAR INDUSTRIAL POWER UNIT PACKAGE W/ RADIATOR ASSEMBLY AND: 32” FAWICK AIR CLUTCHES
NEW 32” FAWICK AIR CLUTCHES COUPLED TOGETHER AND MOUNTED WITH BELT DRIVEN PUMP DRIVE ASSEMBLY COMPLETE WITH SHEAVES, BELTS AND GUARDS AND MOUNTED ON HEAVY-DUTY OILFIELD MASTER SKID.
PZ-8 G.D. or 850PT C.E. PUMP
1 EACH THE PZ-8 G.D. OR 850PT C.E. PUMP WILL COME PACKAGED COMPLETE AND INCLUDES THE FOLLOWING:
FORGED STEEL FLUID END HYDRIL K-20, 5000 PSI PULSATION DAMPENER 3” PRESSURE RELIEF VALVE SUCTION MANIFOLD
STRAINER CROSS- DISCHARGE MANIFOLD WITH 5000-PSI GATE VALVES LUBRICATING PUMPS 6x8 CENTRIFUGAL CHARGE PUMP WILL BE BELT DRIVEN FROM PINION SHAFT OPPOSITE SIDE OF INPUT D-398B PCTA CATERPILLAR POWER UNIT 1 EACH THE D-398B PCTA CATERPILLAR POWER UNIT COMES PACKAGED COMPLETE AND INCLUDES THE FOLLOWING: INGERSOL-RAND 450BM AIR STARTER STANDARD HYDRO-MECHANICAL SAFETY SHUT- DOWN SYSTEM (HMSO) 8-GAUGE PREMIUM ENGINE INSTRUMENT PANEL CATERPILLAR HYDRO-MECHANICAL GOVERNOR CONTROL AIR THROTTLE ACTUATOR PANEL AIR CLEANERS W/ SERVICE INDICATORS RADIATOR COOLED W/ 38’ SQ. FT. PERFEX RADIATOR ASSM. RAIL MOUNTED EXHAUST SYSTEM WITH SPARK ARRESTOR MUFFLER AND FLEX JOINT (SHIPPED LOOSE) FRESHLY PAINTED TO CATERPILLAR YELLOW ALL UNITS COME COMPLETELY LOAD-TESTED FOR A MINIMUM OF FOUR HOURS WHICH CUSTOMER OR HIS REPRESENTATIVE IS WELCOME TO WITNESS AT OUR OKLAHOMA CITY FACILITY.
All OEM engines include the following:
STANDARD SIZE BLOCK & CRANKSHAFT NEW MAIN BEARINGS, ROD BEARINGS & CAM BEARINGS NEW ROD BUSHINGS, ROCKER ARM BUSHINGS, SEALS & GASKETS NEW PISTONS, WRIST PINS, RINGS, LINERS & LINER RUBBERS
NEW FRONT & REAR SEALS NEW FRONT & REAR OIL THROWER NEW ENGINE SERVICE METER OEM OIL COOLER OEM BLAKE CAMSHAFT & LIFTERS OEM CONNECTING RODS OEM AFTERCOOLER OEM FUEL TRANSFER PUMP OEM OIL PUMP NEW ENGINE INSTRUMENT GAUGES OEM CAT OR WOODWARD GOVERNOR OEM CYLINDER HEADS W/ NEW IPD PARTS (VALVES, GUIDES, SEATS, SPRINGS & ROTATORS) OEM ROCKER ARM ASSEMBLIES OEM TURBOCHARGERS OEM FUEL INJECTION SYSTEM OEM WATER PUMP OEM FAN DRIVE AND IDLERS FRESHLY PAINTED CATERPILLAR YELLOW TESTING: Each unit will come completely Dyno-tested for a minimum of 4 hours CHOKE MANIFOLD 3-1/8" x 2-1/16" 5000## NACE TRIM SINGLE GUT CHOKE & KILL MANIFOLD SYSTEM 9 EACH 2 1/16" 5000# JMP "EE & L-U" NACE TRIM GATE VALVES 2 EACH 3 1/8" 5000# JMP "EE & L-U" NACE TRIM GATE VALVES 2 EACH 2 1/16" 5000# WILLIS "M-2" NACE TRIM ADJUSTABLE CHOKES W/ 2 X 3/4" T.C. S.S. DISCS 1 EACH 3 1/8" X 3 1/8" X 2 1/16" X 2 1/16" X 2 1/16" 5000# 5- WAY BLOCK 1 EACH 3 1/8" X 3 1/8" X 2 1/16" X 2 1/16" 5000# STUDDED CROSS 1 EACH 2 1/16" 5000# STUDDED CROSSES SPACER SPOOLS, COMPANION FLANGES, ETC. FOR ASSEMBLY OF MANIFOLD B7M/2HM STUDS/NUTS & RX 316 SS GASKETS FOR ASSEMBLY MANIFOLD SKID C/W MOUNTING BRACKETS LABOR TO ASSEMBLE, TEST, PAINT AND COMPLETE NACE SECTION 4000 - ACCESSORIES 4001 – GRAPHIC DRILLER’S AIR REMOTE CONTROL PANEL
GRAPHIC DRILLER’S AIR REMOTE CONTROL PANEL (garc-4-3) consisting of following main components:
STEEL PANEL
1 EACH HEAVY-DUTY STAND MOUNTED STAINLESS STEEL PANEL
CONTROL VALVES FOR REMOTE OPERATION
4 EACH FOUR (4) ¼” 250 PSI WP 4-WAY SPRING CENTERED CONTROL VALVES FOR THE REMOTE OPERATION OF THE FOLLOWING FUNCTIONS: · Annular Preventer (Open/Close) · Upper Pipe Ram Preventer (Open/Close) · Middle Pipe Ram Preventer (Open/Close) · Lower Pipe Ram Preventer (Open/Close)
MASTER SAFETY VALVE
1 EACH C. ONE (1) ¼” QUICK RELEASE MASTER SAFETY VALVE; Valve Must Be Depressed Before Control Valve Can Be Operated (Two-Handed Operation).
REMOTE INDICATOR PRESSURE GAUGES
3 EACH D. THREE (3) PRESSURE GAUGES FOR THE REMOTE INDICATION OF THE FOLLOWING PRESSURE READINGS:
· Annular Pressure with 0-3000 Psi) Range · Accumulator Pressure with 0-6000 Psi Range · Manifold Pressure with 0-6000 Psi Range
AIR PRESSURE REGULATORS
2 EACH E. TWO (2) AIR PRESSURE REGULATORS FOR REMOTE INCREASE/DECREASE OF ANNULAR PRESSURE AND MANIFOLD PRESSURE.
RECEIVER RESERVOIR
1 EACH F. ONE (1) RECEIVER RESERVOIR WITH CHECK VALVE AND WATER DRAIN VALVE.
AIR REMOTE JUNCTION BOX
1 EACH G. ONE (1) 16 LEAD STAINLESS STEEL, AIR REMOTE JUNCTION BOX, SCREW-ON MOUNTED FOR QUICK MAKE-UP OR RELEASE.
SANDBLASTED AND PAINTED
H. UNIT TO HAVE ALL PAINTABLE COMPONENTS COMMERCIALLY SANDBLASTED, SPRAYED WITH ONE COAT OF INORGANIC ZINC PRIMER AND FINISHED WITH 2 COATS OF POLYURETHANE PAINT.
AIR HOSE AND JUCTION BOXES
1 EACH Air hose WITH 16 LEADS AND air hose junction boxes, 150 ft. LENGTH
DOGHOUSE
1 EACH 10’ wide x 12’ long on a three (3) runner oilfield skid 14’ long with: One (1) sliding personnel door, facing drawworks One (1) window with Plexiglas panes One (1) knowledge box One (1) floor tool box 10 ft. long Four (4) corner-lifting eyes
CHANGE HOUSE
1 EACH WORK SHOP 10’WX9’H X40’L BUILDING Mounted On Three Runner Oilfield Skids, Benches, Lockable Storage, Parts Shelves, Heater Stand, Work Benches
4005 - TOOL HOUSE
1 EACH WORK SHOP 10’WX9’H X40’L BUILDING Mounted On Three Runner Oilfield Skids, Benches, Lockable Storage, Parts Shelves, Heater Stand, Work Benches
POWER UTILITY HOUSE GENERATOR / UTILITY HOUSE
1 EACH RECONDITIONED 8’ X 40’ CONTAINER / UTILITY HOUSE containing the following:
GENERATOR SET PACKAGES
2 EACH REMANUFACTURED D-3412 V 12 DITA CATERPILLAR DIESEL 455KW SR4 GENERATOR SET PACKAGES (ONE PACKAGE MOUNTED AT EACH END OF HOUSE)
POWER
1 EACH D-3412 V-12 DITA CATERPILLAR DIESEL S/N #81Z SERIES, A/N 1W9603, HOURS: 0
GENERATOR
1 EACH GENERATOR: 455KW CAT SR4 OR EQUIVILENT BRUSHLESS SYNCHRONOUS GENERATOR KW: 455 CYCLE: 60 VOLTS: 277/480 (MULTI) KVA: 570 RPM: 1800 PHASE: 3
8’ W X 40’ L X 8’ 8” H GENERATOR / UTILITY HOUSE W/ ‘NEW’ CONTROL PANEL
These houses will have the following items added:
ELECTRICAL EXPLOSION PROOF EQUIPMENT 1 EACH ‘NEW’ ESI HOFFMAN BOX CONTAINING EXPLOSION PROOF MOTOR MAGNETIC STARTERS AND EXPLOSION PROOF BREAKER BOXES MOUNTED INSIDE BREAKER DISTRIBUTION PANEL COMPLETE WITH (2) EXPLOSION PROOF PRESSURE SWITCHES AND:
EXPLOSION PROOF BREAKER BOXES With Breakers For:
(4) 25 KW Heaters (5) 20 H.P. Motors (5) 15 H.P. Motors (3) 10 H.P. Motors (1) 5 H.P. Motors 1 EACH EXPLOSION PROOF BREAKER BOX WITH BREAKERS FOR TWO100 H.P. MOTORS 1 EACH EXPLOSION PROOF BREAKER BOX FOR LOW VOLTAGE WITH BREAKERS FOR: (1) Generator House (2) Rig Light Circuits (4) Spares (6) Explosion Proof 4’ Fluorescent Light Fixtures At 60 Hz 1 EACH EXPLOSION PROOF BOX WITH THE FOLLOWING GENERATOR METERS: #1 Generator Set: Volt Meter, Amp Meter, Hertz Meter #2 Generator Set: Volt Meter, Amp Meter, Hertz Meter
APPLETON VAPOR TIGHT ACP PLUGS AND ACR RECEPTACLES 4 EACH 100 H.P. 100-AMP ACR RECEPTACLES AND (4) ACP PLUGS 3 EACH 25 KW 60-AMP ACR RECEPTACLES AND (3) ACP PLUGS 5 EACH 20 H.P. 30-AMP ACR RECEPTACLES AND (5) ACP PLUGS 4 EACH 2.5 H.P. 30-AMP ACR RECEPTACLES AND (4) ACP PLUGS 3 EACH 10 H.P. 30-AMP ACR RECEPTACLES AND (3) ACP PLUGS 2 EACH HIGH VOLTAGE 30-AMP ACR RECEPTACLES (SPARES) AND (2) ACP PLUGS 1 EACH HIGH VOLTAGE 60-AMP ACR RECEPTACLES (SPARES) AND (1) ACP PLUGS 2 EACH RIG LIGHTS 30-AMP ACR RECEPTACLES AND (2) ACP PLUGS 2 EACH LOW VOLTAGE 30-AMP ACR RECEPTACLES (SPARES) AND (2) ACP PLUGS 2 EACH LOW VOLTAGE 60-AMP ACR RECEPTACLES (SPARES) AND (2) ACP PLUGS AEE APPLETON BOXES TO MOUNT APPLETON RECEPTACLES AND EXPLOSION PROOF BOX JUNCTION BOX TO BRING WIRES INTO FEED APPLETON RECEPTACLES 1 EACH EXPLOSION PROOF GENERATOR BREAKER TYPE TRANSFER SWITCH FOR (2) 455KVA GENERATOR 1 SET EACH TYPE SO PORTABLE FLEXIBLE CABLES
AIR COMPRESSOR PACKAGES
2 EACH SAYLOR-BEALL MODEL #VT-PL-755-120 10HP PRESSURE LUBE WITH DUAL CONTROL (HEAD UNLOADERS) WITH HYDRAULIC UNLOADER, 2- STAGE COMPRESSOR RATED 34 CFM @ 175 LBS. AIR COMPRESSOR PACKAGES MOUNTED ON 120 GAL. VERTICAL AIR VOLUME TANKS POWERED WITH 10 H.P. EXPLOSION-PROOF ELECTRIC MOTORS, STARTERS AND PRESSURE SWITCHES. (200/400 VOLTS, 3-PHASE, 60HZ)
LABOR & MATERIALS To Mount Generator Set’s, Mount and Plumb in Air Compressor to Generator Set, Mount Mufflers & Plumb Exhaust Inside Of Utility House And Have NORTWEST Insulation Wrap Mufflers In Heavy Duty Insulation.
HANDLING TOOLS POWER TONG
HYDRAULIC TUBING TONG
1 EACH 4500 Range: 1.050- 4 1/2". Complete with spring hanger and torque pressure gauge. Max torque: 6670 ft. lbs. Max speed: 96 rpm HYD. req.: 30 GPM @ 2000 PSI MANUAL BACK-UP WITH LUG JAW FOR 2 3/8 to2 7/8"
1 EACH 45700 for 2 3/8 to2 7/8"
LUG JAW FOR 3 1/2- 4 1/2"
1 EACH 45424 000JAW SET 2 3/8"
1 EACH 45291A/45292A
JAW SET 2 7/8"
1 EACH 45291B/45292B
JAW SET 3 1/2"
1 EACH 45291C/45292C
JAW SET 4"
1 EACH 45291E/45292E
JAW SET 4 1/2"
1 EACH 45291D/45292D
TUBING SPIDER
AIR OPERATED TUBING SPIDER
1 EACH 65000HD Rated capacity 125 tons. Range: 1.315 to 5 1/2".
3 1/2" SLIP BODY
1 EACH 65622-100
2 3/8" INSERT SET
1 EACH 65652-1
2 7/8" INSERT SET
1 EACH 65652-2
3 1/2" INSERT SET
1 EACH 65652-3 4 1/2" SLIP BODY
1 EACH 65623-100
4" INSERT SET
1 EACH 65653-2
4 1/2" INSERT SET
1 EACH 65653-3
FOOT CONTROL VALVE
1 EACH 65200
AIR HOSE ASSY
3 EACH 65300
DRILL PIPE ELEVATORS 150 TON CENTER LATCH ELEVATOR
1 EACH 30156-119 BVM type RG 150 ton center Latch Elevator for 3 1/2" IUDP
350 TON CENTER LATCH ELEVATOR
1 EACH 30168-123 BVM type GG 350 ton center Latch elevator for 4 1/2" EIUDP
SAFETY CLAMPS
TYPE C SAFETY CLAMP FOR 4 3/4" DRILL COLLARS
1 EACH 99500 BVM type C safety clamp for 4 3/4" drill collars, with box and wrench
TYPE C SAFETY CLAMP FOR 6 1/4" DRILL COLLARS
1 EACH 99502 BVM type C safety clamp for 6 1/4" drill collars, with box and wrench
TYPE C SAFETY CLAMP FOR 8" DRILL COLLARS
1 EACH 99506 BVM type C safety clamp for 8" drill collars, with box and wrench DRILL COLLAR ELEVATORS TON CENTER LATCH ELEVATOR FOR 4 3/4" DC'S
1 EACH 32384-435 BVM Type TA100 ton center latch elevator for 4 3/4" DC's TON CENTER LATCH ELEVATOR FOR 6 1/4" DC'S 1 EACH 32754-337 BVM Type TA150 ton center latch elevator for 6 1/4" DC's 150 TON SIDE DOOR ELEVATOR FOR 8" DC'S 1 EACH 33950-370 BVM Type SLX 150 ton side door elevator for 8" DC's SLIP TYPE ELEVATORS 150 TON SLIP TYPE ELEVATOR
1 EACH BVM type MYC 150 ton slip type elevator complete less slip assembly
SLIPS, INSERTS, AND GUIDES
1 EACH 3 1/2" slip assy. w/ inserts
2 EACH bottom guides for 3 1/2"
1 EACH 4 1/2" slip assy. w/ inserts
2 EACH bottom guides for 4 1/2"
1 EACH 5 " slip assy. w/ inserts
2 EACH bottom guides for 5”
INSTRUMENT SYSTEM
CLIPPER WEIGHT INDICATOR
1 EACH AA15 Designed for small rigs or production units. The instrument has two pointers on one gauge which shows hook load with one pointer and vernier points with the other. It is equipped with 10 different dials. Each dial is calibrated for a specific size line and number of lines strung. Each system includes: Gauge Assembly Box Assembly Hose Assembly Deadline Diaphragm Assembly Two sets of instruction manuals Maintenance Checklist Hardware necessary for installation Part Number is English Units, Metric and SI Metric is available
TONG TORQUE INDICATING SYSTEM
1 EACH H6E-22 UNIVERSAL TONG TORQUE INDICATOR with 25-ft. high pressure hose assembly and 4.0 EFF. Area Load Cell assembly with 2 safety shackles, 0 - 20,000 lbs line pull capacity. Box Mount
TACHOMETER SYSTEM, RPM
1 EACH P10001A-EEESSFA Each system includes: XP & Rectified Generator Pulley & Belt Kit Cable Assembly
Junction Box Meter Mount Kit Meter Assembly, 5" 150/300 RPM
TACHOMETER SYSTEM, SPM
2 EACH P10001A-EERSSGA Each system includes XP & Rectified Generator (0-10VDC) Pulley & Belt Kit Cable Assembly Junction Box Meter Mount Kit Meter Assembly, 5" 100/200 SPM
PRESSURE INDICATOR SYSTEM
1 EACH Each system includes: Pump Pressure Indicating Gauge Assembly 0-5000 PSI Diaphragm Protector High Pressure Hose Assembly, 50 ft Box Mounting Kit
ROTARY TORQUE INDICATING SYSTEM
1 EACH Each system includes: GA6A-series 6" Indicator Wheel & Idler Assembly 15' Hose Assembly Qt. Instrument Fluid Hand Pump
ROLLER ASSEMBLY
To Fit 1 1/2 " Pitch Double Chain Various Roller Assemblies Are Available Please Specify Chain Pitch & Type
INSTRUMENT FIXTURE
1 EACH STEEL BOX TYPE PANEL to house the following gauges: Tong Torque RPM SPM (2) Pump Pressure Rotary Torque
EIGHT PEN DRILLING RECORDER
1 EACH EIGHT-PEN RECORDER HOUSING AND CHART DRIVE ASSEMBLY To Record The Following Parameters In Metric Units With:
Weight Unit (Diaphragm Type) FOR USE WITH 8 LINES STRUNG Rate Of Penetration Unit (Mainspring) RPM Unit RECEIVES SIGNAL FROM TACHOMETER UNIT, ABOVE
Rotary Torque Unit, Hydraulic RECEIVES SIGNAL FROM FA9 UNIT (ABOVE)
Pump 1 SPM UNIT RECEIVES SIGNAL FROM TACHOMETER UNIT, ABOVE
Pump 2 SPM UNIT RECEIVES SIGNAL FROM TACHOMETER UNIT, ABOVE Pump Pressure Unit, 0-400 ATM INCLUDING: 3 Derrick Pulleys
DOGHOUSE GUIDE TUBE AND PULLEY 1 EACH Spare 24-hour clock Mainspring With 400 Ft Penetration Wire Floor Stand Remote Control On/Off Valve Two 30 And One 2 Ft Air Hose Chart Box, 250 Charts And 30 Pens
INTERFACE KIT, DRILLING RECORDER
1 EACH 218022-001 218022-001 USED TO INTERFACE DAQ WITH 8 PEN DRILLING RECORDER FOR PIPE RPM CHANNEL, Consisting of: 272820-103 Transducer 230352-001 Cable Assembly 26-56 Manuals
INTERFACE KIT, DRILLING RECORDER
2 EACH 218022-series 263869-102 Transducer (with Voltage Doubler) 230352-001 Cable Assembly 970615-003 Tubing (50 ft) 26-56 Manuals
EXXX TACHOMETER HOOK UP KIT FOR RECORDER
1 EACH Using Tachometers from meters (above) signal can be provided to the SPM E/P's of drilling recorder negating the need for separate tachometers negating the need for separate tachometers generators for Drilling Recorder E/Ps. See wiring diagram at tab marked "Tach Hook Up". Each Kit consists of: 2 - 230352-002 Cable Assembly 1 - 230352-005 Cable Assembly
5 - 955701-009 Cord Grip 1/2" 3 - 949807-389 Disconnect 6 - 218384-00501 Disconnect 100 - 959827-001 Terminals
OTHER
PIPE RACKS 6 EACH PIPE RACKS, built to heavy specs,
PIPE BOXES 6 EACH 32’ LONG, 8’8” WIDE, 3’ TALL
SPARE PARTS No spare parts
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